PLANT ROI VALUE APP

Input data

A summary of the key plant data, including capacity, production costs, breakdown durations, and metrics like tonnage, bitumen content, and RAP usage, for a clear view of operational performance.

t/h
h
h
l
kWh
kWh
%
t/d
t/yr
%
%

AS1 EcoView provides real-time insights into energy consumption, costs, and CO₂ emissions per ton of produced mix, enabling easy comparisons. It promotes energy-efficient plant operations by identifying and addressing energy waste.

Costs

Fuel consumption / t

l
l
l
l

Bitumen energy / t

kWh
kWh
kWh
kWh

Plant energy consumption / t

kWh
kWh
kWh
kWh

Overall potential savings (yearly)

days

AS1 PLM helps minimize utility costs by reducing peak energy consumption during the most expensive times. It continuously monitors peak performance, predicts high-fee periods, and manages processes like heating accordingly.

Costs

Peak Cap

h/d

Savings of energy

kWh

Overall potential savings (yearly)

days

GQR delivers instant production geographical quality reports, highlighting deviations in batch components. It evaluates single or multiple productions with the same recipe, providing a quick quality assessment based on measured values, without waiting for lab analysis.

Costs

Target bitumen in recipe

%
l/d

Upper tolerance bitumen usage

%
l/d

Actual bitumen in product

%
l/d

Wasted bitumen

l/d

Potential savings (daily)

days

This dashboard summarizes key plant data, including capacity, production costs, breakdown durations, and metrics like tonnage, bitumen content, and RAP usage, for a clear view of operational performance.

Costs

Use of RAP

%
l/d

Savings

Potential savings (daily)

days

SMM (System Messaging Module) automates email notifications from the as1 Control System to stakeholders. It supports alarms, counter-events, and PDF documents.

Costs

Costs of lost production

Potential savings

days
days

Loadout Module enhances the as1 production control system by providing detailed information on loadout silos, such as timestamps, silo content (quantity and article), and last loaded quantities.

Costs

Production data

kg
t
u

Overall potential savings (yearly)

days

ADX automates burner power and dryer RPM control for virgin and RAP dryers, optimizing fuel use and ensuring consistent material temperatures. It eliminates manual adjustments, enhancing operational safety, product quality, and process consistency.

Costs

Fuel consumption before ADX

l

Savings of fuel with ADX

%
l
l

Overall potential savings (yearly)

days

Results

The results of this document are valid only for showing theoretical process results. They have NO contractual validity, in which case the information must be generated and confirmed by Ammann specialists.